Pressnet Layflat 3000 Suite

Case-to-Cover, End-to-End

The Layflat 3000 Suite is a Pressnet-curated workflow for premium layflat and hardcover books. It links three proven stations: a case maker for accurate covers, a layflat book-block machine for board-to-board mounting with cold glue, and a multi-function casing-in unit for fast, bladeless case-on. Together they deliver short-run friendly changeovers, compact footprint, and consistent, square books from cover to finished casebound.

Zhengrun CM450 Case Maker

Automatic case maker that completes paper gluing → cardboard positioning → four-side fold-in in one pass for book covers, binders, calendars and packaging lids.

Smart Automation & Control

  • Servo drive + photoelectric positioning with vacuum hold-down for accurate register.
  • Ultrasonic double-sheet detection and bottom-extraction cardboard feed for reliable infeed.
  • Constant-temperature glue circulation/mixing, quick-change valve (3–5 min clean).

Key Features

  • Chromium-plated stainless glue roller; pre-press roller before fold-in; multi-layer Teflon flattening.
  • CE-style safety cover and touch HMI.

Representative Specs

  • Paper size: 130×230 to 480×830 mm; paper 100–300 g/m².
  • Cardboard: 1–3 mm; product size 100×200 to 450×800 mm.
  • Fold-in 10–18 mm; up to 6 boards per case.
  • ±0.10 mm precision; ≤38 sheets/min; 12 kW; machine 7700×2200×1700 mm.

Business Benefits

  • Clean, square cases with minimal rework.
  • Faster make-readies and easier cleaning reduce downtime.

CM450A Casemaker

HX 3000 Layflat Book-Block Making

Automatic layflat board-book block machine for children’s books, photo books, albums, menus and brochures. It integrates board folding, gluing, mounting, grey-/PVC-board inserting, block forming and flat pressing in a single line. Uses cold (water-based) glue and supports auto job setup by data input, code scan or system link—ideal for short-runs in a compact footprint.

Smart Automation & Control

  • Automatic setting/changeover via data or code scanning; high mounting accuracy ±0.3 mm.
  • Environment-friendly cold glue process.

Key Features

  • Handles laminated art paper 200–300 g/m² and 0.4–1 mm paperboard/PVC inserts.
  • Mounting speed 3000 signatures/h; insert speed 1500 signatures/h.
  • Mounting thickness 5–40 mm.

Representative Specs

  • Infeed size 340×170 to 700×420 mm; mounted size 170×170 to 350×420 mm.
  • ±0.3 mm mounting precision.

Business Benefits

  • True layflat quality with low glue cost and quick job change.
  • Short-run productivity without sacrificing accuracy.

HX 3000 Automatic Layflat Bookblock Machine

HXCP Multi-Function Casing-in

A bladeless casing-in machine for square-back books. Shingled cases are spray-glued, aligned, and the calibrated book block is set into the case, then flat-pressed and nipped. Rated around 900 books/hour with ~800 net output and fast make-ready via the MCS/PLS control unit.

Smart Automation & Control

  • Automated case feed and block calibration for consistent placement.
  • Precision casing with ±0.5 mm accuracy.

Key Features

  • Block thickness 5–30 mm; 900 books/h capability.
  • Max cover 400×760 mm, min 110×195 mm; max block 382×320×30 mm, min 100×95×5 mm.

Representative Specs

  • Power 220 V, 20 kW; weight ~3000 kg.

Business Benefits

  • Rapid changeovers and reliable square-back finish at scale.
  • Completes the Layflat 3000 Suite from case to finished hardcover.

Why Choose Pressnet?

Pressnet are not really “agents” , we are brand engineers!

As  engineers with over 100 years experience in the printing and packaging industry, we are able to assess and choose our suppliers based on:

  • Productivity
  • Engineering
  • Reliability

We need to be able to install machines that make you consistent profits,  machines that have minimum call backs, and machines with electronic components available off-the-shelf in Australia.

It takes multiple factory visits to get the technical training necessary to properly support foreign-made manufacturing machines.

Flying technicians overseas for training is a major part of the value we bring to every installation of every brand.

About Us

Pressnet is a leading provider of cutting-edge machinery solutions for the printing and packaging industry. With a commitment to innovation, quality, and customer satisfaction, we have established ourselves as a trusted partner for businesses worldwide.

At Pressnet, we understand the evolving needs of the industry and strive to deliver state-of-the-art solutions that empower our clients to stay ahead of the competition. Our extensive range of products encompasses printing machines, die-cutting equipment, paper cutting machines, binding solutions, laminating machines, and more, catering to diverse requirements across various sectors.

Request A Quote or General Enquiry

Phone: 0412 720 060
Email: pressnet@pressnet.com.au

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